Irish Air Corps Health & Safety officer ordered evidence of Carbon Monoxide risks destroyed.

In 1995 the Irish Air Corps commissioned an independent third party organisation to carry out air quality testing in the Engine Repair Flight building. ERF comprised the Engine Overhaul facility, the Non Destructive Testing workshop and the Machine shop. Avionics Squadron was located in the same physical building as the ERF and the open attic spaces meant  chemical vapours & fumes from either unit were free to flow in either direction.

The Avionics / ERF building was also less than 20m downwind from the 3m high Spray Paint Shop exhaust stack which exhausted benzene, hexamethylene diisocyanate, toluene and xylene.

Ambient Air Monitoring for Health & Safety at Work Report from the 2nd of August 1995 found that #Dichloromethane (also known as Methylene chloride) was found in some areas to be 175ppm. At the time The most stringent health and safety limits for #DCM were 50 ppm (TWA for 8 hours) and 126 ppm (STEL for 15 minutes).

Personnel, including other ranks employed in the Formation Safety Office, were never informed of these results. Avionics / ERF personnel were left in situ for a further 12 years before the workshops were finally condemned & demolished and needlessly exposed to #DCM and other chemicals.

Significantly Dichloromethane metabolises as Carbon Monoxide once inhaled but is lethal in many other different ways.  We have at least 10 untimely deaths of men who worked in this building alone, their average age of death was 49.3 years and the youngest was only 32.

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So we have one state body warning the general public about the dangers of Carbon Monoxide, while another state body hid evidence of a known carbon monoxide threat from personnel working in a heavily contaminated facility.

Delay – Deny – Die

Dichloromethane – Guide to Hazardous Air Pollutants used by the Irish Air Corps

Methylene Chloride (Dichloromethane)

Above is a photgraph taken in Irish Air Corps in 2015 of a drum of Dichloromethane. This was in use by the spray paint shop in Baldonnel for stripping paint but was handed out to staff from any other unit that wanted some in containers like soft drinks bottles or milk cartons.

Note : The European Union had banned this chemical 3 years earlier in 2015. The current Health & Safety officer in Baldonnel didn’t know Dichlorometheane had been banned and in fact didn’t even know Dichlorometheane was actually in use as no chemical register was in existance at the time despite being mandatory since 1989.

This was prior to the Irish Air Corps becoming LEADERS in workplace chemical Healh & Safety as “self-declared” recently to the Oireachtas Joint Committee on Foreign Affairs and Trade, and Defence.

CAS  75-09-2

Hazard Summary

Methylene chloride is predominantly used as a solvent. The acute (short-term) effects of methylene chloride inhalation in humans consist mainly of nervous system effects including decreased visual, auditory, and motor functions, but these effects are reversible once exposure ceases.

The effects of chronic (long-term) exposure to methylene chloride suggest that the central nervous system (CNS) is a potential target in humans and animals.

Human data are inconclusive regarding methylene chloride and cancer. Animal studies have shown increases in liver and lung cancer and benign mammary gland tumors following the inhalation of methylene chloride.

Please Note: The main sources of information for this fact sheet are the Agency for Toxic Substances and Disease Registry's (ATSDR's) Toxicological Profile for Methylene Chloride and EPA's Integrated Risk Information System (IRIS), which contains information on oral chronic toxicity and the RfD, and the carcinogenic effects of methylene chloride including the unit cancer risk for inhalation exposure

Uses

  • Methylene chloride is predominantly used as a solvent in paint strippers and removers; as a process solvent in the manufacture of drugs, pharmaceuticals, and film coatings; as a metal cleaning and finishing solvent in electronics manufacturing; and as an agent in urethane foam blowing. (1)
  • Methylene chloride is also used as a propellant in aerosols for products such as paints, automotive products, and insect sprays. (1)
  • It is used as an extraction solvent for spice oleoresins, hops, and for the removal of caffeine from coffee. However, due to concern over residual solvent, most decaffeinators no longer use methylene chloride. (1)
  • Methylene chloride is also approved for use as a postharvest fumigant for grains and strawberries and as a degreening agent for citrus fruit. (1)

Sources and Potential Exposure

  • The principal route of human exposure to methylene chloride is inhalation of ambient air. (1)
  • Occupational and consumer exposure to methylene chloride in indoor air may be much higher, especially from spray painting or other aerosol uses. People who work in these places can breathe in the chemical or it may come in contact with the skin. (1)
  • Methylene chloride has been detected in both surface water and groundwater samples taken at hazardous waste sites and in drinking water at very low concentrations. (1)

Assessing Personal Exposure

  • Several tests exist for determining exposure to methylene chloride. These tests include measurement of methylene chloride in the breath, blood, and urine. It is noted that smoking and exposure to other chemicals may affect the results of these tests. (1)

Health Hazard Information

Acute Effects:

  • Case studies of methylene chloride poisoning during paint stripping operations have demonstrated that inhalation exposure to extremely high levels can be fatal to humans. (1,2)
  • Acute inhalation exposure to high levels of methylene chloride in humans has resulted in effects on the central nervous system (CNS) including decreased visual, auditory, and psychomotor functions, but these effects are reversible once exposure ceases. Methylene chloride also irritates the nose and throat at high concentrations. (1,2)
  • Tests involving acute exposure of animals have shown methylene chloride to have moderate acute toxicity from oral and inhalation exposure. (3)

Chronic Effects (Noncancer):

  • The major effects from chronic inhalation exposure to methylene chloride in humans are effects on the CNS, such as headaches, dizziness, nausea, and memory loss. (1,2)
  • Animal studies indicate that the inhalation of methylene chloride causes effects on the liver, kidney, CNS, and cardiovascular system. (1,2)
  • EPA has calculated a provisional Reference Concentration (RfC) of 3 milligrams per cubic meter (mg/m3) based on liver effects in rats. The RfC is an estimate (with uncertainty spanning perhaps an order of
    magnitude) of a continuous inhalation exposure to the human population (including sensitive subgroups) that is likely to be without appreciable risk of deleterious noncancer effects during a lifetime. It is not a direct estimator of risk but rather a reference point to gauge the potential effects. At exposures increasingly greater than the RfC, the potential for adverse health effects increases. Lifetime exposure above the RfC does not imply that an adverse health effect would necessarily occur. (5)
  • The Reference Dose (RfD) for methylene chloride is 0.06 milligrams per kilogram body weight per day (mg/kg/d) based on liver toxicity in rats. (4)
  • EPA has medium confidence in the RfD based on: high confidence in the study on which the RfD is based because a large number of animals of both sexes were tested in four dose groups, with a large number of controls, many effects were monitored, and a dose-related increase in severity was observed; and medium to low confidence in the database because only a few studies support the no-observed-adverse-effect level (NOAEL). (4)

Reproductive/Developmental Effects:

  • No studies were located regarding developmental or reproductive effects in humans from inhalation or oral exposure. (1,2)
  • Animal studies have demonstrated that methylene chloride crosses the placental barrier, and minor skeletal variations and lowered fetal body weights have been noted. (1,2)

Cancer Risk:

  • Several studies did not report a statistically significant increase in deaths from cancer among workers exposed to methylene chloride. (1,2)
  • Animal studies have shown an increase in liver and lung cancer and benign mammary gland tumors following inhalation exposure to methylene chloride. (1,2,4)
  • EPA considers methylene chloride to be a probable human carcinogen and has ranked it in EPA’s Group B2.(4)
  • EPA uses mathematical models, based on animal studies, to estimate the probability of a person developing cancer from breathing air containing a specified concentration of a chemical. EPA calculated an inhalation unit risk estimate of 4.7 × 10-7 (µg/m3)-1. EPA estimates that, if an individual were to continuously breathe air containing methylene chloride at an average of 2.0 µg/m3 (0.002 mg/m3) over his or her entire lifetime, that person would theoretically have no more than a one-in-a-million increased chance of developing cancer as a direct result of breathing air containing this chemical. Similarly, EPA estimates that breathing air containing 20 µg/m3 (0.02 mg/m3 ) would result in not greater than a one-in-a-hundred
    breathing air containing 20 µg/m3 (0.02 mg/m3) would result in not greater than a one-in-a-hundred thousand increased chance of developing cancer, and air containing 200 µg/m3(0.2 mg/m3) would result in not greater than a one-in-ten thousand increased chance of developing cancer. For a detailed discussionof confidence in the potency estimates, please see IRIS. (4)
  • Note the MAX mathamatical/theoretical EPA level above of 200 µg/m3(0.2 mg/m3) equates to 0.05758ppm (parts per million). Dichloromethane was measured in ERF on Wednesday 12th & Thursday 13th July, 1995 at 175ppm. This equates to 607,880 µg/m3(607.88 mg/m3). So the level the EPA use to calculate a one-in-a hundred thousand increased chance of developing cancer were exceeded by the Irish Air Corps by a factor of 3,039. So statistically if a person inhalled the levels that many Irish Air Corps were exposed to 24/7 for a lifetime they would have a 1 in 33 chance of developing cancer as a result.
  • EPA calculated an oral cancer slope factor of 7.5 x 10-3 (mg/kg/d)-1. (4)

Physical Properties

  • A common synonym for methylene chloride is dichloromethane. (1,4)
    Methylene chloride is a colorless liquid with a sweetish odor. (1,6)
    The chemical formula for methylene chloride is CH2Cl2, and the molecular weight is 84.93 g/mol. (1)
  • The vapor pressure for methylene chloride is 349 mm Hg at 20 °C, and it has an octanol/water coefficient (log Kow) of 1.30. (1)
  • Methylene chloride has an odor threshold of 250 parts per million (ppm). (7)
  • Methylene chloride is slightly soluble in water and is nonflammable. (1,6)

Read the full EPA PDF on the above Hazardous Air Pollutant with references below.

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Relavance to personnel who served in the Air Corps

  1. Dichloromethane was a  component of Ardrox 666 used in ERF.
  2. Dichloromethane was a component of the Paint Remover 82510 used by the Spray Paint Shop but also by technicians in No3 Sp Wing, BFTS & possibly elsewhere.

There are possibly more chemicals used by the Air Corps that contain Dichloromethane. If you know of some let us know in the comments section. We are not statisticians and our interpretation of the cancer statistics are open to correction.